Grinding Bead

Grinding Bead

Grinding beads are high-performance ceramic grinding media, manufactured using high-purity oxide powder as the main raw material through precision molding, high-temperature sintering, and quality inspection processes.
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Description

Technical Parameters

Product Introduction

 

Grinding beads are high-performance ceramic grinding media, manufactured using high-purity oxide powder as the main raw material through precision molding, high-temperature sintering, and quality inspection processes. 

 

Core Advantages

 

High Wear Resistance: Utilizing high-purity oxide raw materials, a dense sintered structure, and grain optimization technology enhances the wear resistance of the grinding beads.

High Density & Efficient Grinding: By optimizing material ratios and sintering processes, the density and energy transfer efficiency of the grinding beads are increased, providing stronger impact force during high-speed grinding.

Low Contamination Grinding: Employing high-purity ceramic materials and a stable chemical structure reduces the risk of impurity introduction during the grinding process.

Precise Size & Shape Control: Through precision molding, automated screening, and size detection processes, stable particle size distribution and excellent sphericity are achieved.

 

Product Types & Technical Specifications

 

Alumina Grinding Beads

Parameter

Al-92 Series

Al-95 Series

Al-99 Series

Al₂O₃ Content (%)

≥92%

≥95%

≥99%

Bulk Density (g/cm³)

≥3.60

≥3.68

≥3.85

Vickers Hardness (HV)

≥1100

≥1200

≥1400

Wear Rate (g/kg·h)

≤0.15

≤0.10

≤0.05

Available Sizes (mm)

0.5-10

0.5-20

0.5-50

 

Zirconia Grinding Beads

Parameter

Y-TZP

Ce-TZP

ZTA

Main Composition

ZrO₂ + Y₂O₃

ZrO₂ + CeO₂

ZrO₂ + Al₂O₃

Density (g/cm³)

≥6.0

≥6.0

4.0-4.5

Hardness (HV)

≥1200

≥1150

≥1300

Crushing Strength

High

High

High

Available Sizes (mm)

0.1-5.0

0.4-5.0

0.5-10

 

Manufacturing Process

 

Raw Material Selection: High-purity alumina, zirconium oxide, and advanced ceramic powders are selected, and their stability is ensured through testing of chemical composition, purity, and particle size.

Powder Processing: Ultrafine grinding, particle size control, and homogenization processes are employed to improve powder consistency, providing a foundation for stable molding.

Precision Forming: Isostatic pressing and roll forming processes are used to precisely control product dimensions, density, and sphericity.

High Temperature Sintering: By precisely controlling sintering temperature and time, the ceramic crystal structure is optimized, improving product hardness, strength, and wear resistance.

Precision Inspection: Finished products are tested for density, hardness, dimensional accuracy, sphericity, and abrasion performance to ensure batch stability.

 

Applications

 

Battery Materials: Used for grinding lithium iron phosphate (LFP), ternary materials (NCM), graphite, and silicon-carbon anode materials.

Electronic Ceramics: Used for powder processing of MLCCs, multilayer ceramics, and dielectric materials.

Paint & Ink: Used for pigment dispersion, ink grinding, and coating material processing, improving dispersion efficiency, fineness control, and product stability.

Mineral Processing: Used for ultrafine processing of non-metallic minerals such as calcium carbonate, kaolin, and talc, improving grinding efficiency and reducing media loss.

 

Customization Capability

 

Customized Material: Available with different alumina contents, zirconium oxide systems, and composite ceramic formulations to meet various grinding conditions based on application requirements.

Customized Size: Supports customization of grinding bead diameter, dimensional tolerances, sphericity, and other parameters to match different sand mills, stirred mills, and other equipment.

Customized Packaging: Supports bulk packaging, drum packaging, pallet packaging, and customer-branded packaging to meet overseas bulk purchasing needs.

 

Packaging & Shipping

 

Export Packaging

Suitable according to product specifications and shipping method:
Plastic Bag + Carton
Steel Drum
Wooden Pallet

Moisture-proof and impact-resistant packaging ensures safe long-distance transportation.

 

Shipping Solutions
Supports:
Sea Freight
Air Freight
Customized Logistics Solutions Meets the delivery needs of customers in different regions.

 

Company Strength

 

20+ Years Manufacturing Experience
Founded in 2003, specializing in the R&D and manufacturing of inorganic new materials, with over 20 years of industry experience.

Stable Production Capability
Possesses a large-scale production base and a complete manufacturing system, supporting long-term stable procurement from global clients.

Professional R&D Team
Has material R&D and performance optimization capabilities, providing customized solutions.

Strict Quality Control
Equipped with advanced testing equipment, strictly controlling product quality and batch stability.

Global Export Experience
Products are exported to overseas markets, with mature export services and customer support capabilities.

Customized Solutions
Supports customization of product specifications, performance, and application requirements to meet diverse customer needs.

 

FAQ

 

Q: Are you a manufacturer or trading company?

A: We are a professional manufacturer of inorganic new materials, possessing independent R&D, production, and quality control systems.

Q: What materials are available for grinding beads?

A: We can provide alumina, zirconium oxide, zirconium-aluminum composite ceramics, and customized grinding media.

Q: Can you provide samples before bulk orders?

A: Yes, we can provide samples based on product specifications and testing requirements.

Q: What sizes of grinding beads can you supply?

A: We support various sizes ranging from 0.1mm to 50mm, and can also customize according to requirements.

Q: Do you support OEM customization?

A: We support customization of materials, dimensions, tolerances, packaging, and branding.

Q: How do you ensure product quality?

A: We ensure stable quality through raw material testing, production process control, finished product testing, and a batch traceability system.

Q: What is your lead time?

A: Standard products typically have shorter lead times; customized products are confirmed based on specifications and quantity.

Q: How do you package products for export?

A: We use moisture-proof and damage-resistant packaging solutions, suitable for sea freight and long-term storage.

Q: Can you provide technical selection support?

A: Yes, we can provide selection advice based on the customer's equipment, material properties, and grinding requirements.

Q: Do you support long-term supply agreements?

A: We support long-term cooperation and stable supply to overseas wholesale customers.

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