Description
Technical Parameters
Product Overview
Ceramic Setter Plate is a corundum-mullite ceramic high-temperature sintering support component designed for ceramic firing processes requiring stable support, contamination control, and long-term thermal reliability.
Technical Specifications
|
Item |
Unit |
Data |
|
Bulk Density |
G/cm³ |
2.85-2.98 |
|
Apparent Porosity |
% |
20 ± 2.5 |
|
Thermal Expansivity |
% |
0.8 |
|
Maximum Applicable Temperature |
°C |
>1500 |
|
Flexural Strength |
MPa |
>20 |
|
Al₂O₃ |
% |
>85.9 |
|
SiO₂ |
% |
<12 |
|
CaO |
% |
<0.04 |
|
Fe₂O₃ |
% |
<0.06 |
|
Other Components |
% |
<0.2 |
Key Features
Excellent Thermal Shock Resistance
The corundum-mullite ceramic structure resists cracking during repeated heating and cooling cycles, maintaining stable performance in continuous firing operations.
High Creep Resistance
The ceramic body maintains dimensional stability above 1500°C, minimizing deformation during prolonged high-temperature loading.
High Temperature Flexural Strength
Flexural strength above 20 MPa provides reliable mechanical support for ceramic components and sintered products during firing.
Controlled Low Impurity Content
Strict control of Na, Ca, Fe, and other impurities reduces contamination risks, supporting applications requiring clean sintering conditions.
Material Selection Considerations
Selection of ceramic setter plates should consider firing temperature, furnace atmosphere, loading conditions, thermal cycling frequency, and expected service life.
For applications involving frequent heating and cooling cycles, thermal shock resistance should be prioritized to improve operational reliability.
For heavier product loading conditions, mechanical strength and creep resistance are important factors for maintaining long-term shape stability.
For electronic ceramic applications, low impurity levels should be considered to minimize potential material contamination during precision sintering.
Customized dimensions and structural designs can be optimized according to furnace configuration, product geometry, and production requirements.
Typical Applications
Electronic Ceramic Components
Used for high-temperature sintering of MLCC, LTCC, PTC chip resistors, ceramic capacitors, and magnetic materials.
Ceramic Substrates
Provides stable support during substrate firing processes used in electronic packaging and circuit applications.
Zirconia Ceramics
Suitable for zirconia sintering processes requiring controlled contamination and stable dimensional performance.
Powder Metallurgy Components
Applied in powder metallurgy firing processes where reliable support, flatness, and thermal stability are required.
High-Temperature Electric Kilns
Used as kiln furniture and firing plates in industrial electric furnaces and ceramic kiln systems.
Quality Control & Material Testing Support
ZC-TECH applies professional material analysis and testing methods to evaluate chemical composition, physical properties, and high-temperature performance consistency.
Chemical Composition Analysis
Elemental composition analysis verifies Al₂O₃ content and monitors impurity levels including Na, Ca, and Fe.
Physical Property Testing
Bulk density and apparent porosity testing help maintain consistent structural characteristics and thermal behavior.
Mechanical Property Evaluation
Flexural strength testing evaluates mechanical reliability for high-temperature support applications.
High Temperature Performance Verification
Thermal expansion and temperature resistance evaluation support dimensional stability during repeated firing cycles.
Why Choose Us?
20+ Years of Advanced Inorganic Material Manufacturing Experience
Established in 2003, ZC-TECH specializes in the research, development, production, and supply of advanced inorganic functional materials.
High Purity Material Control
Strict raw material selection and impurity management support ceramic applications requiring stable performance and controlled firing environments.
Professional Material Analysis Capability
Advanced testing equipment and technical expertise support material characterization, performance evaluation, and product optimization.
Application-Oriented Ceramic Solutions
ZC-TECH develops ceramic setter plate solutions according to firing temperature, furnace conditions, loading requirements, and application needs.
Customized Product Development Support
Dimensions, structures, and material configurations can be adjusted according to customer process conditions and production requirements.
Global Supply Experience
ZC-TECH supports international customers with overseas supply experience in markets including India, South Korea, Türkiye, Russia, Spain, and other regions.
FAQ
Hot Tags: ceramic setter plate, China ceramic setter plate manufacturers, suppliers, factory, 99 Gringing Ball, ceramic series, Ceramic Setter Plate, Granulated Alumina Ceramic Powder, Grinding Bead, Honeycomb Ceramic Regenerator
Previous
Granulated Alumina Ceramic PowderNext
No InformationSend Inquiry







