Silicon Carbide Ceramic Foam Filter
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Silicon Carbide Ceramic Foam Filter

The Silicon Carbide Ceramic Foam Filter is made from high-purity silicon carbide (SiC) raw materials and manufactured through foam ceramic molding and high-temperature sintering processes to form a uniform three-dimensional mesh structure.
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Description

Technical Parameters

Product Introduction

 

The Silicon Carbide Ceramic Foam Filter is made from high-purity silicon carbide (SiC) raw materials and manufactured through foam ceramic molding and high-temperature sintering processes to form a uniform three-dimensional mesh structure. It is used to filter oxides, slag, and non-metallic inclusions in molten metal. 

 

Product Advantages

 

Excellent Thermal Shock Resistance: Silicon carbide materials possess high thermal conductivity and low thermal expansion characteristics, enabling them to withstand rapid impacts from high-temperature molten metal.

High Mechanical Strength: The high-strength SiC ceramic structure undergoes precise sintering, resulting in excellent compressive strength and erosion resistance.

Excellent Chemical Stability: Silicon carbide exhibits good corrosion resistance, making it suitable for environments containing molten aluminum, molten copper, and cast iron.

High-Efficiency Filtration Performance: The three-dimensional open-pore structure effectively intercepts oxides and non-metallic inclusions, and improves the flow characteristics of molten metal.

 

Technical Specifications

 

Item

Specification

Material

Silicon Carbide (SiC) Ceramic

Color

Black / Dark Gray

Max Working Temperature

≤1500℃

Porosity

80%-90%

PPI

10 / 15 / 20 / 30 / 40 / 50 / 60 PPI

Bulk Density

Customized

Compressive Strength

Customized

Thermal Shock Resistance

Customized

Shape

Square / Rectangle / Round / Customized

Size

Customized

Application

Aluminum, Copper, Iron Casting

 

Manufacturing Process

 

Raw Material Selection: High-purity silicon carbide raw materials are used, and composition and particle size are tested to ensure material stability.

Foam Structure Formation: A uniform pore structure is formed through foam ceramic molding technology, improving filtration efficiency.

High Temperature Sintering: The sintering process is precisely controlled to improve product strength, heat resistance, and service life.

Quality Inspection: Dimensions, porosity, density, strength, and appearance are inspected to ensure batch consistency.

 

Quality Control

 

Raw Material Inspection: Purity analysis, chemical composition testing, and particle size control are performed.

Process Control: Production parameters are monitored to ensure stable pore structure and product performance.

Batch Traceability: Production records are established to track raw materials, processes, and testing data, supporting quality traceability.

 

Customization Services

 

Size & Shape Customization: Customization of square, rectangular, round, and irregularly shaped filters is supported.

Performance Customization: Adjustable porosity, PPI, strength grade, and operating temperature.

OEM Service: Supports OEM packaging, product labeling, and mass production.

 

Application Fields

 

Aluminum & Copper Casting: Used in the production of aluminum alloy wheels, engine parts, and copper alloy castings to improve melt purity.

Iron Casting: Used in the production of gray iron and ductile iron to reduce inclusion defects and improve machinability.

Precision Casting: Suitable for manufacturing high-quality metal parts, improving product reliability.

 

Packaging & Shipping

Export Packaging

Employs shockproof and moisture-proof packaging solutions to reduce the risk of damage during transportation.

Shipping Options

Supports: Sea Freight, Air Freight, Container Shipment

 

Company Strength

 

20+ Years Manufacturing Experience
Founded in 2003, specializing in the R&D and manufacturing of inorganic new materials, with over 20 years of industry experience.

Stable Production Capability
Possesses a large-scale production base and a complete manufacturing system, supporting long-term stable procurement from global clients.

Professional R&D Team
Has material R&D and performance optimization capabilities, providing customized solutions.

Strict Quality Control
Equipped with advanced testing equipment, strictly controlling product quality and batch stability.

Global Export Experience
Products are exported to overseas markets, with mature export services and customer support capabilities.

Customized Solutions
Supports customization of product specifications, performance, and application requirements to meet diverse customer needs.

 

FAQ

 

Q: Are you a manufacturer or trading company?

A: We are a professional manufacturer specializing in the R&D and production of inorganic new materials and advanced ceramic products. We possess capabilities in material development, production control, and export supply, providing stable products and technical support to overseas customers.

Q: What materials are used for the Silicon Carbide Ceramic Foam Filter?

A: The product is manufactured using high-purity silicon carbide (SiC) material, processed through professional ceramic forming and high-temperature sintering processes to ensure excellent high-temperature resistance, thermal shock resistance, and chemical stability.

Q: Can you provide customized sizes and specifications?

A: Yes. We support customization of filter size, shape, PPI, porosity, strength grade, and packaging to meet the needs of different casting equipment and filtration processes.

Q: What is the MOQ for the Silicon Carbide Ceramic Foam Filter?

A: The MOQ is determined based on product specifications, dimensions, and order quantity. We support sample testing and small-batch orders to help customers confirm product performance before bulk purchasing.

Q: Do you provide samples before bulk orders?

A: Yes. We can provide samples for customer performance testing and application verification. Mass production will only begin after confirmation that the product meets usage requirements.

Q: What is the production lead time?

A: The lead time depends on product specifications and order quantity. Standard-sized products have a shorter production cycle, while delivery times for customized products will be confirmed based on technical requirements and production plans.

Q: How do you ensure product quality consistency?

A: We ensure product stability through raw material testing, production process control, and finished product performance testing. We also have batch traceability management to ensure that each batch meets quality requirements.

Q: What testing reports or documents can you provide?

A: Based on customer needs, we can provide product specifications, material testing reports, quality inspection reports, and related technical documents, and support overseas procurement audits.

Q: What industries can use Silicon Carbide Ceramic Foam Filter?

A: The product is mainly used in the metal casting industry, including aluminum alloys, copper alloys, and cast iron. It is also suitable for automotive parts, precision casting, and industrial metal processing.

Q: What packaging and shipping methods do you support?

A: Given the fragile nature of ceramic products, we use shockproof and moisture-proof export packaging and support sea, air, and container shipping to meet the delivery needs of customers in different countries.

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