Thermally Conductive Alumina
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Thermally Conductive Alumina

Thermally Conductive Alumina is a high-purity alumina powder developed for thermal management applications, produced through high-temperature calcination followed by precision grading and purification processes.
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Description

Technical Parameters

Product Introduction

 

Thermally Conductive Alumina is a high-purity alumina powder developed for thermal management applications, produced through high-temperature calcination followed by precision grading and purification processes. 

 

Technical Specifications

 

Index

Unit

ZC-D10LE

ZC-D20LE

ZC-D30LE

Particle Size Distribution D10

Μm

4.915

11.551

18.213

Particle Size Distribution D50

Μm

10.728

26.523

36.542

Particle Size Distribution D90

Μm

23.769

49.422

67.082

Specific Surface Area

M²/g

0.3380

0.275

0.1765

Conductivity

ΜS/cm

12.2

18.6

7.9

PH

-

7.33

7.21

7.36

Moisture Content

%

0.12

0.13

0.12

Phase α Conversion Rate

%

99.6

99.6

99.6

Purity (Al₂O₃)

%

≥99.9

≥99.9

≥99.9

Na Content

Ppm

173.96

171.94

200.43

Fe Content

Ppm

94.71

92.41

96.17

Si Content

Ppm

197.23

185.16

182.99

 

Key Features

 

Single Crystal Structure for Thermal Transfer
High-temperature calcination produces intact alumina single crystals with reduced internal grain boundaries, helping maintain stable heat transfer behavior in composite materials.
High α-Al₂O₃ Phase Stability
The α-phase conversion rate reaches 99.6%, providing stable crystal characteristics and consistent performance in thermal applications.
High Purity and Controlled Impurity Level
With Al₂O₃ purity ≥99.9% and controlled Na, Fe, and Si content, the material supports reliable performance in electronic and thermal management systems.
Optimized Powder Flowability
Low oil absorption, high bulk density, and controlled particle characteristics improve powder handling and compatibility with polymer-based thermal conductive formulations. 

 

Grade Selection Guide

 

Different particle size distributions provide different advantages in thermal compound formulation and processing.


Higher Filling Efficiency Requirements
Grades with larger particle sizes and lower specific surface area can help improve filler packing efficiency and support higher loading levels in polymer-based systems.
Better Dispersion Requirements
Grades with smaller particle size distributions provide improved particle distribution and are suitable for formulations requiring smoother processing behavior.
Balanced Thermal Performance and Processing
Selection should consider thermal performance targets, resin compatibility, required filler loading level, processing method, and final product requirements. 

 

Application Compatibility Guide

 

Different thermal management systems require different particle size distributions to achieve the desired balance between thermal conductivity, filler loading, and processing performance.


Thermal Interface Materials (TIM)
Fine and medium particle size grades are suitable for thermal conductive silicone, thermal grease, and thermal conductive sealants where good dispersion and stable filling performance are required.
Thermally Conductive Engineering Plastics
Suitable for LED lampshades, switch housings, and electrical product housings requiring improved heat dissipation performance while maintaining processing efficiency.
Aluminum-Based Copper Clad Laminates
Used as thermal conductive fillers for high-power LED circuit boards and power electronic substrates requiring reliable thermal management.
Ceramic and Coating Applications
Applicable in alumina ceramic filters, thermal spray coatings, and electrical insulation fillers requiring high-purity alumina materials. 

 

Quality Control & Material Testing Support

 

ZC-TECH applies professional material analysis methods to evaluate chemical composition, crystal characteristics, and powder performance.


Chemical Composition Analysis
ICP-OES testing evaluates elemental composition and impurity levels, including Na, Fe, and Si content, to maintain material consistency.
Particle Size Distribution Analysis
Laser particle size analysis monitors D10, D50, and D90 values to ensure controlled particle distribution for thermal filler applications.
Crystal Phase Evaluation
Phase analysis verifies α-Al₂O₃ conversion rate and crystal structure stability.
Powder Property Testing
Specific surface area, moisture content, electrical conductivity, and other powder characteristics are evaluated to support application requirements.
Batch Consistency Control
Key material properties are monitored through analytical testing to maintain stable powder performance between production batches. 

 

Products Description

 

20+ Years of Advanced Material Manufacturing Experience
Established in 2003, ZC-TECH specializes in the research, development, production, and supply of advanced inorganic functional materials.
Specialized Alumina Material Development Capability
ZC-TECH develops alumina powders by controlling crystal structure, particle characteristics, purity, and surface properties for different industrial applications.
Integrated Material Processing and Quality Control
The company combines material development, powder processing technology, production capability, and analytical testing to support stable industrial supply.
Professional Testing and R&D Support
Advanced analysis equipment supports chemical composition evaluation, particle size testing, microstructure observation, and material performance verification.
Global Supply Experience
ZC-TECH supports international customers with experience in overseas markets including India, South Korea, Türkiye, Russia, Spain, and other regions. 

 

FAQ

 

Q: What makes Thermally Conductive Alumina different from conventional alumina powder?

A: Thermally Conductive Alumina features a single crystal structure, high α-Al₂O₃ phase content, controlled particle distribution, and powder characteristics designed for thermal management applications.

Q: Which applications use Thermally Conductive Alumina?

A: It is commonly used in thermal interface materials, thermal conductive silicone, thermal grease, thermal sealants, conductive engineering plastics, aluminum-based copper clad laminates, ceramic filters, and thermal spray coatings.

Q: How should I select the suitable alumina grade?

A: Grade selection depends on thermal management requirements, polymer system compatibility, filler loading level, processing conditions, and the required balance between dispersion and filling efficiency.

Q: Can ZC-TECH provide samples for evaluation?

A: Yes. Samples are available for product evaluation. Freight charges are normally covered by the customer and may be deducted or returned according to future orders.

Q: What is the MOQ and packaging method?

A: The standard MOQ is usually 1 ton. Special requirements can be discussed according to customer needs. Packaging can be customized based on application and transportation requirements.

Q: Can ZC-TECH provide technical documents for material evaluation?

A: ZC-TECH can provide product technical information and relevant material documentation to support customer evaluation, grade selection, and application development according to specific requirements.

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